They usually have more teeth per inch than other saws, and they vary greatly in length and height of the saw blade. Now you should go with short and vertical strokes to get the cut done. Find out how to prevent a saw from binding. Place your hand saw, and make the initial cut by placing your thumb and move your saw CAREFULLY against the teeth direction. The most convenient way to do is is to procure a 1 1/2 inch thick installation About the … The idea of cutting long straight lines with a hand saw may seem odd at first, but it’s actually possible with just a little but of preparation, practice and patience. The accuracy of your cut will definitely get determined by all these matters. The high Teeth Per Inch or TPI will help you to avoid those splinters easily. You also want to brace the cutoff end. You need a helping guide that is processed to route in every step of this process. While this type of hand saw may not be suitable for large and thick pieces of wood, it is my personal experience that it does very well on small/thin plywood sheets, and if you want precision cuts, this is a must-have. The blade will glide through the foam while it cuts the wood. Our team independently selects, reviews, and identifies the best products. Making the cut. Until the hand saw has made a small cut into the plywood, slowly apply pressure in cutting through. Now, that’s how to easily RIP cut a plywood sheet, but what about cross cuts? NOTE: If your plywood is moving while you are cutting, clamp it onto your saw horses where it won’t be in the way of your cutting. Secure the plywood sheet to your work bench (or a table) with a pair of clamps. It is commonly used to cut round edges, because the delicate saw blade is able to turn while you’re cutting through the wood. In some situations, you may notice that the blade is running off track. Both ends of plywood need support when you are cutting it. These saws generally contain a framing device that holds the plywood in place. Save my name, email, and website in this browser for the next time I comment. Hand saw is an excellent choice for handling plywood. Most hand saws have their teeth measuring between 1 to 32 teeth per inch (TPI). To guide the blade simply use your hands. However, if it’s not a very usual scenario in your workspace simply because you are just a beginner, don’t skip measuring the cut. That’s it! Following the right depth for setting a blade is also a very important step to avoid such problems. So, you should never skip wearing a dust mask. But there’s still a chance of getting it inside your eyes. While most people tend to think table saws are the only option, you probably don’t own one unless you have access to a workshop. Plywood is one favorite material that woodworkers and DIYers would enjoy working with. How to Stain Kitchen Cabinets Without Sanding! Mark up the line you want to cut. Initial Considerations for Hand Saws and Plywood. That’s where most tear out occurs. If you’re cutting it on the ground, place the plywood on top of a 4' x 8' sheet of 2" foam (blue board) and set your blade to the correct depth so it doesn’t contact the ground. Going as low as possible while maintaining a similar angle will increase your chances of avoiding splinters or tear outs. Adjust the Speed. Line up a circular saw to the cut mark and turn on the saw. The criminal shows up to be poor quality or improperly maintained hand saw. There will be some tips to avoid those nasty splitters that sometimes ruins the fun. Yup, even with a power saw, masking the cut line with tape (and cutting through the tape) is the way to go. best way to accurately cut a rectangle or square from a plywood sheet with underpowered hand tools I would say the best way is to use power tools. A hand saw’s size determines how much control you have as you cut through the plywood. How to Use a Shop Vac to Pick Up Water the Right Way? Below is a video showing you the process: A jig is super easy to make, and can be used many times. My favorite part about this panel saw is that you can lock the blade into position on the guide rails, rotate the blade 90 degrees, and then you can push the plywood through the cut lengthwise, sliding it along the support wings. Once you reach the last few inches, hold the piece you’re cutting off with one hand, so it won’t break off. It is a popular hand saw for plywood, and works great for other purposes as well. Make sure you hold your saw in a low angle, preferably between 30 to 45 degrees, but a lower angle ensures a finer cut. I’ve had great experiences using a hand saw for cutting plywood, and there are a few easy methods that enable you to make precision cuts easily. Keep going, until you’re nearing the last few inches. 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