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plywood. The bottom edge usually remains splinter-free. The Kreg® Rip-Cut turns your circular saw into a precision edge-guided cutting tool that makes straight, accurate, repeatable cuts in plywood, MDF, and other large sheets. That assumes that the blade is sharp. In general, the more teeth, the smoother the cut. Then hold the shoe of the saw tight to the straightedge while you saw a kerf in the scrap. However, if you have a project that calls for a lot of fine cuts in expensive plywood, don't hesitate to buy the special 56-tooth laminate-cutting blade. 2 Measure from the edge of the shoe or saw base to the face of the saw blade. Then, simply run the circular saw and sled down the Accu-Cut to make the cut. After watching this video, you will be able to make plunge cuts and full width cuts with out leaving rough edges. Going too slowly may cause the blade to overheat and burn the wood. Be fussy here. The tricky part is clamping it in the right spot for an exact cut. We recommend our users to update the browser. Plywood cut … You'll get both blade and burn marks if you let the blade spin in one place, so it's important to keep moving. With this saw it’s difficult to make long and straight cuts without the help of a jig or a guide to keep the saw straight. Trim the base to correct width by guiding the saw's base along the jig fence. (We made a dark line for photo clarity.) Use the right blade, and use it properly. Be sure to use a sharp, carbide-tipped blade or plywood-cutting … In addition, the 3/4-in. So I thought today I'd share a few of my tips on how to use your circular saw to cut plywood, and showcase the miracle tool that will change your circular saw into a plywood ripping wonder. But, I mainly use my circular saw to cut plywood, and the max depth of that is 3/4”. Cutting Plywood with a Hand Saw Buy a good saw. Set up the work area. Assembling and Using a Cross Cut Jig Saw 3⁄4 in (1.9 cm)-thick plywood for the jig’s fence. The best solution is to buy an expensive laminate blade (photo, above). Next, make sure you properly orient the sheet as you’re cutting. The disadvantage of the 140-tooth plywood blade is that the teeth will dull much faster than the teeth on the three carbide blades. The simpliest guide is just clamping a long, straight edge to the sheet of plywood, positioned so the foot of your circuclar saw follows the straight edge. 2018 Best in DIY – Cordless Circular Saws. For one thing, the factory edge is usually perfectly straight (sight along the edge to make sure). With the Rip-Cut, you can cut … Make a smooth steady cut, without stopping the entire length. Then measure to the edge of the nick to double-check your measurements. Full support means that the cut-off piece won't splinter and fall when you reach the end of the cut.  This will help prevent your finished plywood edge from chipping and splintering out. This is a bigger issue when both sides of the plywood will be visible. This protects the fragile edge until you bevel it slightly with fine sandpaper.  Blades come in different diameters to match your circular saw, so make sure you get the right one (I've got pictured the blades I have on hand and they are too big for this circular saw). The system works well for both rip cuts (parallel to the grain) and crosscuts (perpendicular to the grain). Draw a fine pencil line about 2 in. We show you out seven best tips for making smoother, straighter and more accurate cuts on big sheets of plywood. You now have a circular saw guide that … A blade with bad teeth or wood pitch buildup won't cut cleanly. If you find yourself pushing against substantial resistance, either you're going too fast or your blade is dull. It's inexpensive, and it attaches to almost any circular saw, and features an aluminum guide rail, an easy-to-read adjustable scale, and a reversible guide arm that works whether you’re right- or left-handed and whether your blade is on the right or left side of the saw. Cut the excess plywood along 8 ft. of the 1 x 4's length, trimming the larger side of the plywood. When there will be a lot of cutting or to use in the future. My favorite is the 40-tooth carbide blade. Crosscuts, that is, cuts perpendicular to the grain, will splinter the top veneer, even with a sharp blade. I was so worried that I wouldn't be able to cut all the plywood accurately, but now I'm excited because I think I can probably manage it. The easiest way for a clean cut with a circular saw is to score the cut line first. Sometimes the saw even comes unplugged. But simply clamping a … Adjust the depth of your blade so that no more than half a carbide tooth falls below the bottom of the plywood (photo). A fence is a straight member used to guide the plate of the circular saw. Make a straightedge guide from two 48-inch-long pieces of ¼-inch plywood… Home Tools, Gear & Equipment Tools & Supplies Saws Circular, By the DIY experts of The Family Handyman Magazine. With Kreg Rip-Cut Circular Saw Track System you can cut any width up to 24 inches. Manage your saw cord so it doesn't snag and pull the saw off line. You only have to clamp the ends. The best tip I can give you is to first upgrade to the right blade. Also note that a circular saw cuts on the upstroke, which often splinters the top edge (veneer) slightly. wide. The alternative is to cut it into small size using a circular saw. Tip: If you have to cut with the good (finished) side up, reduce potential scratches by taping the bottom of the saw base (Photo 1). And you don't have to bend or stretch into an awkward position. I used 1/4″ plywood for my guide too. If you can't find one at a hardware store or home center, you can get one from Woodworker's Supply.  Just make sure you have a very straight edge to work with (a factory cut plywood edge is what I use). Be sure to set enough slack on top of the plywood so you don't get hung up (photo 2).  In the above photo, I'm cutting into a chalkboard panel with the painted side down. Step 3: Clamp the straightedge jig to the edge of a workbench, and set your circular saw so the blade will cut through the base. Whichever method you choose, it is important to make sure you … Last weekend, I was helping one of my friends come up with a design for a bed, and she requested to only use off the shelf boards - as in no plywood. Mark the desired location of the cut on both ends of the plywood with a pencil. In general, a sharp blade should flow through the wood with little force, as if it's melting the wood away. That also allows the smaller cutoff piece to move aside slightly as you finish the cut, so you can finish the cut cleanly, without binding. Lay 2x4s under the plywood perpendicular to the direction of the cut. The 2x4s will be “sacrificed” just a bit when the blade passes over them, but that won't affect the quality of the cut. At some point, you may need to make a long, straight, vertical cut into a plywood wall, and the circular saw is the right tool to use. It may be less potent than a Circular Saw and a Table Saw, but a Jigsaw can also give you a smooth cut. That … Disclosure: I am very thankful to work with the Kreg Tool Company, and truly love and use their tools, but this post is not sponsored by them. If you stop, you'll leave a blade mark in the plywood edge. A Jigsaw is a cheaper and more portable than a Circular Saw. I keep one in reserve and use it only when I need a fine cut. The deeper you set your saw blade, the more marks you get. With a circular saw, you can cut wood on a workbench, on the ground, or create a DIY mount if you have scrap pieces of wood lying around. A circular saw cuts on the up stroke. I was really apprehensive about a job I need to do (built in cupboards and shelves in our lounge) but I'm feeling happier about it now. The bottom edge usually remains … This shallow scoring pass (about 1/8 inches) cleanly shears the surface … If you don't have access to power tools, you'll … But if you are doing alot of plywood or sheet goods ripping with a circular saw, I recommend investing in a saw guide. As long as they're sharp, any of these four 7-1/4- in. Then start the saw, push the base plate against the guide and just nick the plywood. To do this, measure the distance from the edge of your saw base to the blade (photo 1). Set up the two stools or a supporting surface on the designated work area … Cutting speed depends on many factors, including the type and sharpness of the blade and the type of plywood you're cutting. Make … Since 2009. The plug tends to catch on the edge of the wood and jerk the saw off the line. I've cut a lot of plywood on sawhorses with pretty good results, but when I want really smooth finish cuts on an expensive sheet, I always cut on the floor. The idea of cutting long straight lines with a hand saw may seem odd at first, but it’s actually possible with just a little but of preparation, practice and patience. Remove the tape by pulling it at a 90-degree angle away from the cut edge. You find yourself pushing against substantial resistance, either you 're going slowly. Edge ( veneer ) slightly very straight edge to make sure you have circular! Nick to double-check your measurements be able to make the cut bevel it slightly with fine sandpaper distance the... 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